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Vertical Flow Wrap Machine Top Rated & Reliable

The Vertical Flow Wrap Machine adopts dual servo motor drive and PLC intelligent control system to achieve a stable packaging speed of up to 120 packs/minute. Combined with PID independent temperature control technology, it ensures the airtight sealing of the composite film under high-speed operation, significantly improves the production yield and undertakes wholesale business.

Vertical Flow Wrap Machine

gear

Double servo motors are used to control the film pulling mechanism, and the positioning accuracy reaches 0.2mm. Compared with the traditional stepping motor, the bag length error during high-speed operation is reduced by 80%, effectively preventing the pattern from deviating, and saving about 5% of the packaging material loss for the factory every year.

gear

The vertical seal and the horizontal seal adopt independent PID temperature control module, and the temperature fluctuation is controlled within ± 1 ℃. This technology ensures that BOPP, PE or multilayer composite film can achieve 100% airtight sealing at different thicknesses to avoid air leakage and moisture.

gear

The contact material part of the machine is completely made of 304 stainless steel, and the core components meet the IP65 protection level. The smooth hopper design without dead corners prevents powder or particle residues, reduces the cleaning time by 40%, and fully complies with GMP food hygiene production specifications.

gear

Built-in 7-inch industrial touch screen supports the storage of more than 50 sets of product parameter formulas (such as different gram weights and bag lengths). When switching products of different specifications, the operator only needs to call with one key, and the adjustment time for production replacement is shortened from the traditional 30 minutes to less than 5 minutes.

gear

Equipped with high sensitivity optical eye tracking system, can automatically identify the color code and adjust the correction. When the film coil is slightly deviated, the equipment will automatically correct within 3 packaging cycles, reducing the frequency of downtime adjustment and improving the overall efficiency of the equipment.

gear

The control system reserves the standard signal interface, which can seamlessly connect the multi-head combination scale (particle), screw metering machine (powder) or piston pump (liquid). This modular design allows the same host to adapt to a variety of packaging materials from potato chips to milk powder by replacing the feeder.

Technical ItemSpecifications
Product ModelVFW-420 Series
Bag StylePillow pocket with back closure, gusset pocket
Packaging speed30 – 120 bags/min (depending on material and membrane)
Bag SizeLength (L): 80-300 mm, Width (W): 60-200 mm
Maximum Film Width420 mm
Maximum Roll Diameter320 mm
Power Supply SpecificationsAC 220V/50Hz, 2.5 KW
Air Consumption Requirements0.6-0.8 MPa, 0.3 m³/min
Machine weight (Net Weight)550 kg
Machine dimensions(L)1200 × (W)1450 × (H)1650 mm
This product adopts full servo electronic shaft transmission, instead of the traditional mechanical chain and cam structure. This upgrade eliminates the gap error caused by mechanical wear, not only reduces the operating noise of the equipment from 85dB to below 70dB, but also eliminates the tedious mechanical lubrication maintenance every quarter, and reduces the maintenance cost by 60%. The fully automatic Vertical Flow Wrap Machine integrates bag making, filling, sealing and cutting into an integrated process. Compared with manual operation, it eliminates the problem of weighing instability and sealing wrinkles caused by human factors. The production capacity of a single equipment is equivalent to the daily output of 6-8 skilled workers, and the equipment investment cost can be recovered within 6-9 months.
Vertical Flow Wrap Machine comparison points

solution

Solve the pain point of sealing leakage

For puffed food or powder products, PID constant temperature control is used to solve the problem of sealing material or virtual sealing caused by temperature fluctuation of traditional equipment, and prolong the shelf life of products.
solution

Solve the pain point of waste of packaging materials

for the roll film printed with complex patterns, the cutting position deviation caused by the stretching and deformation of the film is solved by automatic tracking and cutting through the photo-electric eye, thus preventing the generation of waste bags.
solution

Solve the pain point of multi-specification replacement

in response to the need for frequent replacement of packaging specifications in the foundry, the problem of long replacement commissioning time affecting the scheduling plan is solved through digital formula storage and tool-free disassembly former design.

Snack food manufacturers

Applicable to the production of potato chips, popcorn, shrimp, nuts and other granular puffed food enterprises. The high-speed flexible film drawing technology of the equipment can effectively prevent fragile food from breaking in the process of blanking and packaging, and at the same time support the function of filling nitrogen to ensure the crisp taste of food.

Vertical Flow Wrap Machine Applicable crowd

Pharmaceutical and health care products manufacturing enterprises

It is suitable for pharmaceutical factories producing cold granules, powder, tablets or capsules. The 304 stainless steel body and fully enclosed design meet the strict requirements of hygiene and cleanliness, can prevent cross-contamination, and the high-precision metering system ensures that the dose of each bag of medicine is accurate.

Vertical Flow Wrap Machine Applicable crowd

Hardware fittings and fasteners factory

Suitable for the production of screws, nuts, gaskets, furniture accessories and other small hardware manufacturers. With the vibrating plate counting device, the equipment can use thickened composite film for strong packaging, can withstand the sharp edges and corners of metal parts, to prevent packaging damage during transportation.

image 104

Agrochemical and fine chemical industry

It is suitable for chemical enterprises producing seeds, pesticide powder, washing powder, desiccant and other products. The sealed electrical cabinet of the equipment reaches the protection level above IP54, which can effectively isolate the erosion of corrosive dust on the circuit system and ensure the long-term stable operation of the equipment in the dust environment.

image 105
011

Install the packaging roll film on the rear release shaft, ensuring that the center of the roll is aligned with the center of the former. According to the schematic diagram of film penetration on the side of the machine, the film is passed through the tension rod, the position of the coding machine, the detection area of the photo eye, and finally introduced into the former. The correct wear film can prevent the film running deviation. [6]

022

Enter the HMI main interface after power on, and input the target bag length (e. g. 150mm) and production speed (e. g. 60 bags/min). If it is a product that has been produced, directly click “Formula Reading” to select the corresponding preset number (1-50), and the machine will automatically load the corresponding temperature, photo-eye sensitivity and other parameters.

033

Move the photo sensor to align with the eye mark on the edge of the film. Do the “jog” test in manual mode and observe the signal feedback on the screen. Adjust the sensitivity knob to ensure that the sensor can clearly distinguish the color difference between the color code area and the background area, so as to ensure the accurate position of the cutting bag.

044

Turn on the temperature control switch and preheat for 5-10 minutes to the set temperature (such as horizontal seal 140 ℃ and vertical seal 130 ℃). First, run the empty bag to check whether the sealing lines are clear and the air tightness is good. If the sealing is not firm, the temperature shall be gradually increased by 5 ℃; if there is hot wrinkle, the temperature shall be appropriately reduced or the sealing pressure shall be increased.

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Welcome to our Frequently Asked Questions page. We have compiled answers to common questions you may have, hoping to provide you with clear and quick solutions. If you cannot find the information you need here, please feel free to contact our customer support team.

Can this machine pack liquid or sauce products?
Yes, but this depends on the metering device equipped at the front end. If equipped with a piston pump or peristaltic pump, this Vertical Flow Wrap Machine can completely pack shampoo, ketchup, honey and other liquids. For solid-liquid mixtures, special blanking nozzles need to be customized.
What is the maximum and minimum bag size supported by the machine?
The bag width range supported by the standard VFW-420 model is 60mm to 200mm (corresponding to the film width of 140-420mm), and the bag length range is 80mm to 300mm. If your product size is out of this range, we need to provide you with a larger 520 or 720 series model.
What are the requirements for the material of the packaging film?
The equipment is suitable for most heat-sealable composite films, including OPP/CPP, PET/PE, aluminized film, aluminum foil composite film and some heat-sealable filter paper. Single-layer PE film because of its physical properties, usually need to choose a special polyethylene sealing device.
Daily maintenance needs to do what work?
Daily maintenance mainly includes: cleaning the residues on the surface of the horizontal and vertical sealing knives after each shift (to prevent coking); Check whether the air source pressure is above 0.6MPa every day; Add food grade grease to the gears and bearings of the film pulling mechanism every week; Check the wear of the cutter once a month and replace it in time.
Do I need to replace parts to replace bags of different widths?
Yes. Changing the bag width means changing the circumference of the film after rounding, so the corresponding “former” must be replaced “. This is a one-piece design, the replacement process without tools, skilled operators can complete the replacement in 10 minutes. Changing the length of the bag does not require replacement parts, and can be set directly on the screen.
Can the machine print the production date?
Yes, the equipment is equipped with a thermal transfer printer as standard or optional. It can automatically print the production date, batch number and expiration date on the packaging film. The coding position can be fine-tuned up and down, left and right through the mechanical adjustment lever, and the replacement of ribbon consumables is also very simple.
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Vertical Flow Wrap Machine Top Rated & Reliable

The Vertical Flow Wrap Machine adopts dual servo motor drive and PLC intelligent control system to achieve a stable packaging speed of up to 120 packs/minute. Combined with PID independent temperature control technology, it ensures the airtight sealing of the composite film under high-speed operation, significantly improves the production yield and undertakes wholesale business.

Vertical Flow Wrap Machine

gear

Double servo motors are used to control the film pulling mechanism, and the positioning accuracy reaches 0.2mm. Compared with the traditional stepping motor, the bag length error during high-speed operation is reduced by 80%, effectively preventing the pattern from deviating, and saving about 5% of the packaging material loss for the factory every year.

gear

The vertical seal and the horizontal seal adopt independent PID temperature control module, and the temperature fluctuation is controlled within ± 1 ℃. This technology ensures that BOPP, PE or multilayer composite film can achieve 100% airtight sealing at different thicknesses to avoid air leakage and moisture.

gear

The contact material part of the machine is completely made of 304 stainless steel, and the core components meet the IP65 protection level. The smooth hopper design without dead corners prevents powder or particle residues, reduces the cleaning time by 40%, and fully complies with GMP food hygiene production specifications.

gear

Built-in 7-inch industrial touch screen supports the storage of more than 50 sets of product parameter formulas (such as different gram weights and bag lengths). When switching products of different specifications, the operator only needs to call with one key, and the adjustment time for production replacement is shortened from the traditional 30 minutes to less than 5 minutes.

gear

Equipped with high sensitivity optical eye tracking system, can automatically identify the color code and adjust the correction. When the film coil is slightly deviated, the equipment will automatically correct within 3 packaging cycles, reducing the frequency of downtime adjustment and improving the overall efficiency of the equipment.

gear

The control system reserves the standard signal interface, which can seamlessly connect the multi-head combination scale (particle), screw metering machine (powder) or piston pump (liquid). This modular design allows the same host to adapt to a variety of packaging materials from potato chips to milk powder by replacing the feeder.

Technical ItemSpecifications
Product ModelVFW-420 Series
Bag StylePillow pocket with back closure, gusset pocket
Packaging speed30 – 120 bags/min (depending on material and membrane)
Bag SizeLength (L): 80-300 mm, Width (W): 60-200 mm
Maximum Film Width420 mm
Maximum Roll Diameter320 mm
Power Supply SpecificationsAC 220V/50Hz, 2.5 KW
Air Consumption Requirements0.6-0.8 MPa, 0.3 m³/min
Machine weight (Net Weight)550 kg
Machine dimensions(L)1200 × (W)1450 × (H)1650 mm

Vertical Flow Wrap Machine comparison points

Vertical Flow Wrap Machine comparison points
solution
Solve the pain point of sealing leakage
For puffed food or powder products, PID constant temperature control is used to solve the problem of sealing material or virtual sealing caused by temperature fluctuation of traditional equipment, and prolong the shelf life of products.
solution
Solve the pain point of waste of packaging materials
for the roll film printed with complex patterns, the cutting position deviation caused by the stretching and deformation of the film is solved by automatic tracking and cutting through the photo-electric eye, thus preventing the generation of waste bags.
solution
Solve the pain point of multi-specification replacement
in response to the need for frequent replacement of packaging specifications in the foundry, the problem of long replacement commissioning time affecting the scheduling plan is solved through digital formula storage and tool-free disassembly former design.

Snack food manufacturers

Applicable to the production of potato chips, popcorn, shrimp, nuts and other granular puffed food enterprises. The high-speed flexible film drawing technology of the equipment can effectively prevent fragile food from breaking in the process of blanking and packaging, and at the same time support the function of filling nitrogen to ensure the crisp taste of food.

Vertical Flow Wrap Machine Applicable crowd

Pharmaceutical and health care products manufacturing enterprises

It is suitable for pharmaceutical factories producing cold granules, powder, tablets or capsules. The 304 stainless steel body and fully enclosed design meet the strict requirements of hygiene and cleanliness, can prevent cross-contamination, and the high-precision metering system ensures that the dose of each bag of medicine is accurate.

Vertical Flow Wrap Machine Applicable crowd

Hardware fittings and fasteners factory

Suitable for the production of screws, nuts, gaskets, furniture accessories and other small hardware manufacturers. With the vibrating plate counting device, the equipment can use thickened composite film for strong packaging, can withstand the sharp edges and corners of metal parts, to prevent packaging damage during transportation.

image 104

Agrochemical and fine chemical industry

It is suitable for chemical enterprises producing seeds, pesticide powder, washing powder, desiccant and other products. The sealed electrical cabinet of the equipment reaches the protection level above IP54, which can effectively isolate the erosion of corrosive dust on the circuit system and ensure the long-term stable operation of the equipment in the dust environment.

image 105
011

Install the packaging roll film on the rear release shaft, ensuring that the center of the roll is aligned with the center of the former. According to the schematic diagram of film penetration on the side of the machine, the film is passed through the tension rod, the position of the coding machine, the detection area of the photo eye, and finally introduced into the former. The correct wear film can prevent the film running deviation. [6]

022

Enter the HMI main interface after power on, and input the target bag length (e. g. 150mm) and production speed (e. g. 60 bags/min). If it is a product that has been produced, directly click “Formula Reading” to select the corresponding preset number (1-50), and the machine will automatically load the corresponding temperature, photo-eye sensitivity and other parameters.

033

Move the photo sensor to align with the eye mark on the edge of the film. Do the “jog” test in manual mode and observe the signal feedback on the screen. Adjust the sensitivity knob to ensure that the sensor can clearly distinguish the color difference between the color code area and the background area, so as to ensure the accurate position of the cutting bag.

044

Turn on the temperature control switch and preheat for 5-10 minutes to the set temperature (such as horizontal seal 140 ℃ and vertical seal 130 ℃). First, run the empty bag to check whether the sealing lines are clear and the air tightness is good. If the sealing is not firm, the temperature shall be gradually increased by 5 ℃; if there is hot wrinkle, the temperature shall be appropriately reduced or the sealing pressure shall be increased.

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FAQ

FAQ

Can this machine pack liquid or sauce products?
Yes, but this depends on the metering device equipped at the front end. If equipped with a piston pump or peristaltic pump, this Vertical Flow Wrap Machine can completely pack shampoo, ketchup, honey and other liquids. For solid-liquid mixtures, special blanking nozzles need to be customized.
What is the maximum and minimum bag size supported by the machine?
The bag width range supported by the standard VFW-420 model is 60mm to 200mm (corresponding to the film width of 140-420mm), and the bag length range is 80mm to 300mm. If your product size is out of this range, we need to provide you with a larger 520 or 720 series model.
What are the requirements for the material of the packaging film?
The equipment is suitable for most heat-sealable composite films, including OPP/CPP, PET/PE, aluminized film, aluminum foil composite film and some heat-sealable filter paper. Single-layer PE film because of its physical properties, usually need to choose a special polyethylene sealing device.
Daily maintenance needs to do what work?
Daily maintenance mainly includes: cleaning the residues on the surface of the horizontal and vertical sealing knives after each shift (to prevent coking); Check whether the air source pressure is above 0.6MPa every day; Add food grade grease to the gears and bearings of the film pulling mechanism every week; Check the wear of the cutter once a month and replace it in time.
Do I need to replace parts to replace bags of different widths?
Yes. Changing the bag width means changing the circumference of the film after rounding, so the corresponding “former” must be replaced “. This is a one-piece design, the replacement process without tools, skilled operators can complete the replacement in 10 minutes. Changing the length of the bag does not require replacement parts, and can be set directly on the screen.
Can the machine print the production date?
Yes, the equipment is equipped with a thermal transfer printer as standard or optional. It can automatically print the production date, batch number and expiration date on the packaging film. The coding position can be fine-tuned up and down, left and right through the mechanical adjustment lever, and the replacement of ribbon consumables is also very simple.
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