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Tray Sealer Packaging Machine Premium Quality Guaranteed

This Tray Sealer Packaging Machine integrated vacuum body fitting and modified atmosphere preservation technology. It can complete up to 15 cycles per minute and control the residual oxygen content within 0.5%. It is specially designed for industrial food production lines with high hygiene standards and supports bulk procurement.

Tray Sealer Packaging Machine

gear

The film rolling system is driven by an independent servo motor, and the positioning error of the optical eye tracking is strictly controlled within 0.5mm. Compared with the traditional stepping motor, it not only ensures the accurate alignment of the printing pattern and the tray, but also reduces the waste rate of the film leftover material to less than 3%, thus greatly saving the cost of consumables.

gear

Built-in high-power vacuum pump and high-precision gas mixer can quickly reduce the residual oxygen content in the package to below 0.5% and accurately fill it with nitrogen or carbon dioxide mixed gas. After testing, this technology can extend the shelf life of cold meat and cooked food products by 3 to 5 times compared with ordinary plastic wrap packaging.

gear

The quick-release mold structure specially developed for multi-specification production lines, combined with ergonomic design, can be operated without special tools. Skilled workers can complete the overall replacement of molds from single pallets to multiple pallets within 10 minutes, effectively solving the pain points of downtime and waiting for multi-variety and small batch production.

gear

The whole frame and food contact parts are made of thickened SUS304 food grade stainless steel, and the protection grade reaches IP65 standard. The key electrical components of the equipment are sealed to support direct flushing and cleaning of low-pressure water flow, which fully meets the strict hygiene requirements of HACCP food safety management system.

gear

Equipped with industrial-grade PLC control system and 10-inch high-definition touch screen, the built-in storage space can record the packaging parameters of 100 groups of different products. The operator only needs to select the “seafood” or “fruit and vegetable” mode with one key, and the temperature, time and inflation ratio are automatically matched without repeated debugging.

gear

The whole machine is equipped with multiple sets of safety grating and door lock sensor to form a full range of safety protection net. Once it is detected that the operator’s hand has entered the dangerous area by mistake or the protective door is not closed tightly, the machine will force emergency braking within 0.1 seconds, thus fundamentally eliminating the occurrence of industrial accidents.

Parameter ItemsTechnical Specifications
Equipment ModelTSP-550 Automatic Pallet Sealing Machine
Maximum packaging speed8 – 15 cycles/minute (depending on vacuum setting)
Maximum applicable pallet size450mm (L) × 350mm (W) × 120mm (D)
Applicable thin film materialsPE, PP, PET, aluminum foil composite film
Sealing temperature range0 – 200 degrees Celsius (PID thermostat control)
vacuum pump power100m³/h or 200m³/h (optional)
Compressed air requirementsPressure 0.6 – 0.8 MPa, flow rate 500 L/min
Power specifications3-phase 380V, 50/60Hz
Total power of the whole machine6.5 kW
Total weightApproximately 850 kilograms
Machine size3200mm (L) × 1100mm (W) × 1750mm (H)
Compared to common semi-automatic or pneumatic sealing equipment on the market, this Tray Sealer Packaging Machine has significant advantages in continuous operation stability. By replacing the traditional cylinder drive with servo drive, the operation noise of the equipment is reduced by 20 decibels, and the operation stability is improved by 40%, which effectively avoids the problem of liquid material splashing in the tray caused by vibration. In addition, its unique “sealing-cutting film-waste” integrated linkage design, to ensure that the cutting edge smooth without burrs, greatly enhance the appearance of the end product grade sense.
Tray Sealer Packaging Machine Comparison Points
solution

Prevent leakage caused by lax sealing

For foods containing oil or sauce, the sealing strength is increased to 1.5 times of the standard value through high-pressure heat sealing technology and PID temperature control algorithm, and the problems of false sealing and subsequent transportation leakage caused by oil contamination at the sealing are completely solved.
solution

Addressing the short shelf life of fresh products

In view of the extremely high requirements of supermarket distribution for preservation, the problem that fresh meat and clean vegetables are easily discolored and corrupt during cold chain transportation and shelf display is solved by controlling the precision of microwave-grade gas replacement and inhibiting the speed of microbial reproduction.
solution

Eliminate multi-spec production switching bottlenecks

In view of the demand of frequent change of packaging size in the foundry, the mold quick change system combined with automatic film tension adjustment solves the problem of serious capacity loss caused by the traditional machine mold change taking more than half an hour and requiring a large number of trial operation adjustments.

Large fresh meat processing plant

Meat segmentation enterprises with high-throughput automatic production lines rely on the MAP modified atmosphere preservation function of this equipment to expand the sales radius of beef, pork and poultry products from local to inter-provincial and even transnational markets, reducing fresh loss.

Tray Sealer Packaging Machine Applicable crowd

Pre-made dishes and ready-to-eat food manufacturers

For factories that produce microwave-heated bento, pasta or cooked food packages, this group requires equipment with extremely high sealing tightness to prevent soup spillover, and requires packaging to withstand subsequent high-temperature pasteurization or freezing storage processes.

image 109

Cold chain fresh export traders

Trading companies specializing in the multinational export of specialty products such as high-value fruits, seafood or matsutake rely on precise gas mixing ratio control technology to ensure that delicate fresh products still maintain a fresh appearance when they arrive in the hands of customers after long-distance sea or air transportation.

image 110

Supermarket chain central kitchen distribution center

The distribution center responsible for distributing fresh-cut fruits and vegetables, salads and clean vegetables to hundreds of stores every day, this group needs equipment with extremely high flexibility to adapt to the packaging tasks of dozens of different tray sizes and different preservation gas requirements every day.

image 1 3
011

Before starting, it is necessary to confirm that the fluctuation of the main power supply voltage is within plus or minus 5%, check whether the reading of the compressed air pressure gauge is maintained above 0.6 MPa, and ensure that the cooling water circulation system is turned on to ensure that the equipment has sufficient power source and cooling capacity.

022

Select the corresponding product formula in the main interface of the touch screen, set the heat sealing temperature is usually about 145 degrees Celsius, and set the vacuum time and inflation ratio according to the product characteristics, and wait for the mold heating plate to preheat to the set temperature value.

033

Place the tray filled with materials into the mold cavity of the conveyor belt accurately, check whether there is obvious oil stain or foreign matter contamination on the edge of the tray, and confirm that the tray direction is consistent with the film unwinding direction, so as not to affect the sealing quality.

044

Press the automatic operation button, the machine will continuously perform feeding, pumping, sealing and discharging actions. After the production is over, press the “cleaning mode”. After the heating plate is cooled, use a high-pressure air gun to clean the residual film and wipe the mold surface with a neutral detergent.

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Welcome to our Frequently Asked Questions page. We have compiled answers to common questions you may have, hoping to provide you with clear and quick solutions. If you cannot find the information you need here, please feel free to contact our customer support team.

Can this machine be compatible with ordinary sealing, vacuum packaging and modified atmosphere packaging at the same time?
Yes, the device is designed with flexible functional modules. Through the PLC control panel, you can easily switch between the three modes of simple heat sealing, vacuum skin and air conditioning, without changing the core hardware, to meet the needs of different product lines.
What are the specific requirements for the pallet material used by the machine?
This device is extremely compatible and supports the mainstream PP (polypropylene), PET (polyester), CPET (crystalline polyester) and aluminum foil trays on the market. The only hard requirement is that the material of the heat-sealed film must match the inner material of the tray to ensure the firmness of the heat fusion.
What external gas equipment is required for modified atmosphere packaging?
Depending on your product needs, you need to prepare a food-grade nitrogen, carbon dioxide or oxygen gas source. The machine has a built-in gas mixer. You only need to connect the pipeline of the external gas cylinder or gas generator to the air inlet of the machine to set the mixing ratio on the screen.
Can the mold be customized if I have a special shape tray?
Totally. We provide full customization services, whether it is round, triangular or multi-grid separated special-shaped pallets, we will design and manufacture high-precision special aluminum alloy molds according to the 3D drawings or physical samples of the pallets you provide.
What are the main contents of daily maintenance of equipment?
Daily maintenance mainly includes: cleaning the Teflon coating on the surface of the heat seal plate every day to prevent mucous membrane, checking the oil level of the vacuum pump and cleaning the filter every week, checking the wear of the cutting knife every month and lubricating the servo movement mechanism.
Does the machine consume a lot of electricity? Does it support single-phase electricity?
As an industrial-grade equipment, in order to ensure heating efficiency and vacuum pump power, the standard configuration of this machine requires a 3-phase 380V industrial power supply. The peak power of the whole machine is about 6.5 kW, but in the stable operation state, the actual energy consumption is usually about 4 kW, and the energy efficiency is relatively high.
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Tray Sealer Packaging Machine Premium Quality Guaranteed

This Tray Sealer Packaging Machine integrated vacuum body fitting and modified atmosphere preservation technology. It can complete up to 15 cycles per minute and control the residual oxygen content within 0.5%. It is specially designed for industrial food production lines with high hygiene standards and supports bulk procurement.

Tray Sealer Packaging Machine

gear

The film rolling system is driven by an independent servo motor, and the positioning error of the optical eye tracking is strictly controlled within 0.5mm. Compared with the traditional stepping motor, it not only ensures the accurate alignment of the printing pattern and the tray, but also reduces the waste rate of the film leftover material to less than 3%, thus greatly saving the cost of consumables.

gear

Built-in high-power vacuum pump and high-precision gas mixer can quickly reduce the residual oxygen content in the package to below 0.5% and accurately fill it with nitrogen or carbon dioxide mixed gas. After testing, this technology can extend the shelf life of cold meat and cooked food products by 3 to 5 times compared with ordinary plastic wrap packaging.

gear

The quick-release mold structure specially developed for multi-specification production lines, combined with ergonomic design, can be operated without special tools. Skilled workers can complete the overall replacement of molds from single pallets to multiple pallets within 10 minutes, effectively solving the pain points of downtime and waiting for multi-variety and small batch production.

gear

The whole frame and food contact parts are made of thickened SUS304 food grade stainless steel, and the protection grade reaches IP65 standard. The key electrical components of the equipment are sealed to support direct flushing and cleaning of low-pressure water flow, which fully meets the strict hygiene requirements of HACCP food safety management system.

gear

Equipped with industrial-grade PLC control system and 10-inch high-definition touch screen, the built-in storage space can record the packaging parameters of 100 groups of different products. The operator only needs to select the “seafood” or “fruit and vegetable” mode with one key, and the temperature, time and inflation ratio are automatically matched without repeated debugging.

gear

The whole machine is equipped with multiple sets of safety grating and door lock sensor to form a full range of safety protection net. Once it is detected that the operator’s hand has entered the dangerous area by mistake or the protective door is not closed tightly, the machine will force emergency braking within 0.1 seconds, thus fundamentally eliminating the occurrence of industrial accidents.

Parameter ItemsTechnical Specifications
Equipment ModelTSP-550 Automatic Pallet Sealing Machine
Maximum packaging speed8 – 15 cycles/minute (depending on vacuum setting)
Maximum applicable pallet size450mm (L) × 350mm (W) × 120mm (D)
Applicable thin film materialsPE, PP, PET, aluminum foil composite film
Sealing temperature range0 – 200 degrees Celsius (PID thermostat control)
vacuum pump power100m³/h or 200m³/h (optional)
Compressed air requirementsPressure 0.6 – 0.8 MPa, flow rate 500 L/min
Power specifications3-phase 380V, 50/60Hz
Total power of the whole machine6.5 kW
Total weightApproximately 850 kilograms
Machine size3200mm (L) × 1100mm (W) × 1750mm (H)

Tray Sealer Packaging Machine Comparison Points

Tray Sealer Packaging Machine Comparison Points
solution
Prevent leakage caused by lax sealing
For foods containing oil or sauce, the sealing strength is increased to 1.5 times of the standard value through high-pressure heat sealing technology and PID temperature control algorithm, and the problems of false sealing and subsequent transportation leakage caused by oil contamination at the sealing are completely solved.
solution
Addressing the short shelf life of fresh products
In view of the extremely high requirements of supermarket distribution for preservation, the problem that fresh meat and clean vegetables are easily discolored and corrupt during cold chain transportation and shelf display is solved by controlling the precision of microwave-grade gas replacement and inhibiting the speed of microbial reproduction.
solution
Eliminate multi-spec production switching bottlenecks
In view of the demand of frequent change of packaging size in the foundry, the mold quick change system combined with automatic film tension adjustment solves the problem of serious capacity loss caused by the traditional machine mold change taking more than half an hour and requiring a large number of trial operation adjustments.

Large fresh meat processing plant

Meat segmentation enterprises with high-throughput automatic production lines rely on the MAP modified atmosphere preservation function of this equipment to expand the sales radius of beef, pork and poultry products from local to inter-provincial and even transnational markets, reducing fresh loss.

Tray Sealer Packaging Machine Applicable crowd

Pre-made dishes and ready-to-eat food manufacturers

For factories that produce microwave-heated bento, pasta or cooked food packages, this group requires equipment with extremely high sealing tightness to prevent soup spillover, and requires packaging to withstand subsequent high-temperature pasteurization or freezing storage processes.

image 109

Cold chain fresh export traders

Trading companies specializing in the multinational export of specialty products such as high-value fruits, seafood or matsutake rely on precise gas mixing ratio control technology to ensure that delicate fresh products still maintain a fresh appearance when they arrive in the hands of customers after long-distance sea or air transportation.

image 110

Supermarket chain central kitchen distribution center

The distribution center responsible for distributing fresh-cut fruits and vegetables, salads and clean vegetables to hundreds of stores every day, this group needs equipment with extremely high flexibility to adapt to the packaging tasks of dozens of different tray sizes and different preservation gas requirements every day.

image 1 3
011

Before starting, it is necessary to confirm that the fluctuation of the main power supply voltage is within plus or minus 5%, check whether the reading of the compressed air pressure gauge is maintained above 0.6 MPa, and ensure that the cooling water circulation system is turned on to ensure that the equipment has sufficient power source and cooling capacity.

022

Select the corresponding product formula in the main interface of the touch screen, set the heat sealing temperature is usually about 145 degrees Celsius, and set the vacuum time and inflation ratio according to the product characteristics, and wait for the mold heating plate to preheat to the set temperature value.

033

Place the tray filled with materials into the mold cavity of the conveyor belt accurately, check whether there is obvious oil stain or foreign matter contamination on the edge of the tray, and confirm that the tray direction is consistent with the film unwinding direction, so as not to affect the sealing quality.

044

Press the automatic operation button, the machine will continuously perform feeding, pumping, sealing and discharging actions. After the production is over, press the “cleaning mode”. After the heating plate is cooled, use a high-pressure air gun to clean the residual film and wipe the mold surface with a neutral detergent.

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FAQ

FAQ

Can this machine be compatible with ordinary sealing, vacuum packaging and modified atmosphere packaging at the same time?
Yes, the device is designed with flexible functional modules. Through the PLC control panel, you can easily switch between the three modes of simple heat sealing, vacuum skin and air conditioning, without changing the core hardware, to meet the needs of different product lines.
What are the specific requirements for the pallet material used by the machine?
This device is extremely compatible and supports the mainstream PP (polypropylene), PET (polyester), CPET (crystalline polyester) and aluminum foil trays on the market. The only hard requirement is that the material of the heat-sealed film must match the inner material of the tray to ensure the firmness of the heat fusion.
What external gas equipment is required for modified atmosphere packaging?
Depending on your product needs, you need to prepare a food-grade nitrogen, carbon dioxide or oxygen gas source. The machine has a built-in gas mixer. You only need to connect the pipeline of the external gas cylinder or gas generator to the air inlet of the machine to set the mixing ratio on the screen.
Can the mold be customized if I have a special shape tray?
Totally. We provide full customization services, whether it is round, triangular or multi-grid separated special-shaped pallets, we will design and manufacture high-precision special aluminum alloy molds according to the 3D drawings or physical samples of the pallets you provide.
What are the main contents of daily maintenance of equipment?
Daily maintenance mainly includes: cleaning the Teflon coating on the surface of the heat seal plate every day to prevent mucous membrane, checking the oil level of the vacuum pump and cleaning the filter every week, checking the wear of the cutting knife every month and lubricating the servo movement mechanism.
Does the machine consume a lot of electricity? Does it support single-phase electricity?
As an industrial-grade equipment, in order to ensure heating efficiency and vacuum pump power, the standard configuration of this machine requires a 3-phase 380V industrial power supply. The peak power of the whole machine is about 6.5 kW, but in the stable operation state, the actual energy consumption is usually about 4 kW, and the energy efficiency is relatively high.
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