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This beverage packaging machine is specially designed for fluid filling. It adopts rotary flushing, filling and rotating three-in-one technology. It has a high-speed production capacity of 24000 bottles per hour and 1‰ liquid level control accuracy, significantly reducing raw material loss and supporting bulk procurement.
24,000 bottles per hour
Capacity
plus or minus 1mm
Accuracy
three one six stainless steel
Material
Using 32-head high-speed rotary filling valve design, combined with servo motor drive technology, the production speed is maintained at 24000 bottles per hour, compared with the traditional linear filling line capacity to improve 40%.
Each filling valve is equipped with an independent electromagnetic flowmeter to monitor the fluid volume in real time, strictly control the filling error within plus or minus 0.2%, and save about 5 tons of raw material loss for the enterprise every year.
All parts in contact with liquid are made of 316L stainless steel, which is corrosion-resistant and has no dead angle. With the built-in 100-level laminar flow hood air filtration system, it can effectively block air bacteria and ensure that the beverage meets the aseptic filling standard.
Equipped with a 10-inch high-definition touch screen and Siemens PLC control system, a variety of bottle type parameter formulas are preset, and the operator can complete the production line adjustment of bottle types of different specifications within 15 minutes with only one key switch.
The capping head adopts advanced magnetic force constant torque device, automatically adjusts the grasping force according to the material of the bottle cap, ensures that the qualified rate of the capping reaches 99.9%, and completely solves the problem of bottle cap damage caused by violent capping.
The whole machine adopts frequency conversion speed regulation technology, automatically adjusts the motor power according to the load of the production line, and automatically enters the sleep mode when running at standby or low speed, which reduces the comprehensive energy consumption by 25% compared with similar hydraulic drive equipment.
| Parameter Items | Detailed Specifications |
| Product Name | Industrial-grade fully automatic beverage packaging machines. |
| Number of filling stations | 32 heads / 40 heads / 60 heads (optional) |
| Rated production capacity | 12,000 – 36,000 bottles/hour (500ml PET bottles) |
| Applicable bottle type range | Diameter 50-110 mm, height 150-340 mm |
| Filling accuracy | Liquid level fluctuation ≤ ±1.0 mm (or volume error ≤ ±0.2%) |
| Filling temperature | Room temperature filling / Hot filling (85-92℃) |
| Main motor power | 15.5 kW (including conveyor motor) |
| Gas source pressure requirements | 0.6 – 0.8 MPa |
| Total weight | Approximately 6500 kg |
| External dimensions | 4200 mm (length) × 2800 mm (width) × 2600 mm (height) |
| Cleaning mode | Fully automatic CIP in-situ cleaning and circulation system |
This Packaging Machine Beverages is designed with the needs of modern beverage factories in mind. Compared with the traditional semi-automatic or split equipment, this product adopts the integrated design of “bottle punching, filling and capping”, which not only reduces the equipment area, but also greatly shortens the exposure time of the bottle in the air. Its unique secondary exhaust function is specially designed for gas-containing beverages, which effectively prevents the phenomenon of turning in the filling process and ensures the unity and beauty of the liquid level.
Applicable to the production of pure water, mineral water factory. The equipment’s high-speed low-damping filling valve can cope with the low viscosity characteristics of water, ensuring that there is no turbulence at very high flow rates, and meeting the needs of high-volume and low-cost production.
For beverages containing carbon dioxide gas, the equipment is equipped with isobaric filling technology and secondary exhaust device, which can accurately control the pressure balance in the bottle, prevent foam overflow, and maintain sufficient air content and taste of the beverage.
For juices and tea drinks that need hot filling, the model supports high temperature resistant seals and reflux system, can withstand high temperature operation of 95 degrees Celsius, and has automatic circulation temperature control function to ensure long-term preservation of products.
For protein beverage factories with extremely high hygiene requirements, the equipment provides enhanced CIP cleaning interface and 316L stainless steel fluid channel, which meets strict food hygiene regulations and prevents bacterial growth caused by protein residues.
Before starting up every day, check whether the water and electricity connection is normal, confirm that the lubricating oil is in the standard line, and run the automatic cleaning program to flush the pipeline for 20 minutes to ensure that there is no residue in the filling channel.
Enter the recipe management menu through the main interface of the touch screen, select the preset parameters according to the bottle type produced on that day, the system will automatically adjust the spindle height and filling time, and the operator needs to confirm the matching of the star wheel position.
Press the automatic operation button to start the equipment. The operator needs to monitor the filling level data and the capping torque curve in real time through the man-machine interface. In case of bottle stuck alarm, the system will automatically shut down for protection and reset after manual clearance.
After the production task is completed, be sure to connect the filling head to the CIP cleaning dummy cup, start the deep cleaning mode, and use acid and alkali to circulate and flush the inner wall of the pipeline for 30 minutes to prevent pipeline scaling and microbial growth.
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This beverage packaging machine is specially designed for fluid filling. It adopts rotary flushing, filling and rotating three-in-one technology. It has a high-speed production capacity of 24000 bottles per hour and 1‰ liquid level control accuracy, significantly reducing raw material loss and supporting bulk procurement.
Capacity
24,000 bottles per hour
Accuracy
plus or minus 1mm
Material
three one six stainless steel
Using 32-head high-speed rotary filling valve design, combined with servo motor drive technology, the production speed is maintained at 24000 bottles per hour, compared with the traditional linear filling line capacity to improve 40%.
Each filling valve is equipped with an independent electromagnetic flowmeter to monitor the fluid volume in real time, strictly control the filling error within plus or minus 0.2%, and save about 5 tons of raw material loss for the enterprise every year.
All parts in contact with liquid are made of 316L stainless steel, which is corrosion-resistant and has no dead angle. With the built-in 100-level laminar flow hood air filtration system, it can effectively block air bacteria and ensure that the beverage meets the aseptic filling standard.
Equipped with a 10-inch high-definition touch screen and Siemens PLC control system, a variety of bottle type parameter formulas are preset, and the operator can complete the production line adjustment of bottle types of different specifications within 15 minutes with only one key switch.
The capping head adopts advanced magnetic force constant torque device, automatically adjusts the grasping force according to the material of the bottle cap, ensures that the qualified rate of the capping reaches 99.9%, and completely solves the problem of bottle cap damage caused by violent capping.
The whole machine adopts frequency conversion speed regulation technology, automatically adjusts the motor power according to the load of the production line, and automatically enters the sleep mode when running at standby or low speed, which reduces the comprehensive energy consumption by 25% compared with similar hydraulic drive equipment.
| Parameter Items | Detailed Specifications |
| Product Name | Industrial-grade fully automatic beverage packaging machines. |
| Number of filling stations | 32 heads / 40 heads / 60 heads (optional) |
| Rated production capacity | 12,000 – 36,000 bottles/hour (500ml PET bottles) |
| Applicable bottle type range | Diameter 50-110 mm, height 150-340 mm |
| Filling accuracy | Liquid level fluctuation ≤ ±1.0 mm (or volume error ≤ ±0.2%) |
| Filling temperature | Room temperature filling / Hot filling (85-92℃) |
| Main motor power | 15.5 kW (including conveyor motor) |
| Gas source pressure requirements | 0.6 – 0.8 MPa |
| Total weight | Approximately 6500 kg |
| External dimensions | 4200 mm (length) × 2800 mm (width) × 2600 mm (height) |
| Cleaning mode | Fully automatic CIP in-situ cleaning and circulation system |
Applicable to the production of pure water, mineral water factory. The equipment’s high-speed low-damping filling valve can cope with the low viscosity characteristics of water, ensuring that there is no turbulence at very high flow rates, and meeting the needs of high-volume and low-cost production.
For beverages containing carbon dioxide gas, the equipment is equipped with isobaric filling technology and secondary exhaust device, which can accurately control the pressure balance in the bottle, prevent foam overflow, and maintain sufficient air content and taste of the beverage.
For juices and tea drinks that need hot filling, the model supports high temperature resistant seals and reflux system, can withstand high temperature operation of 95 degrees Celsius, and has automatic circulation temperature control function to ensure long-term preservation of products.
For protein beverage factories with extremely high hygiene requirements, the equipment provides enhanced CIP cleaning interface and 316L stainless steel fluid channel, which meets strict food hygiene regulations and prevents bacterial growth caused by protein residues.
Before starting up every day, check whether the water and electricity connection is normal, confirm that the lubricating oil is in the standard line, and run the automatic cleaning program to flush the pipeline for 20 minutes to ensure that there is no residue in the filling channel.
Enter the recipe management menu through the main interface of the touch screen, select the preset parameters according to the bottle type produced on that day, the system will automatically adjust the spindle height and filling time, and the operator needs to confirm the matching of the star wheel position.
Press the automatic operation button to start the equipment. The operator needs to monitor the filling level data and the capping torque curve in real time through the man-machine interface. In case of bottle stuck alarm, the system will automatically shut down for protection and reset after manual clearance.
After the production task is completed, be sure to connect the filling head to the CIP cleaning dummy cup, start the deep cleaning mode, and use acid and alkali to circulate and flush the inner wall of the pipeline for 30 minutes to prevent pipeline scaling and microbial growth.
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