Soonqian
Hardware Packaging Machine High Efficiency System
Our Hardware Packaging Machine are designed for automated counting and packaging of screws, nuts, bolts, washers, furniture accessories and plastic parts. We offer optical counting, high-precision weighing, and hybrid kit packaging in a variety of configurations, including vertical and pillow models. It supports flexible customization from single vibrating plate to multiple vibrating plates (1-14 plates), which can easily meet the needs of single material or mixed packaging of multiple materials. All equipment adopts stainless steel 304 contact surface and is equipped with advanced PLC control system to ensure the counting accuracy of ± 1 unit and extremely high sealing integrity. It is an ideal choice for furniture, fasteners and auto parts industries to undertake centralized purchasing by enterprises.
Hardware Packaging Machine Introduction
Hardware Packaging Machine is the 1 set of automatic arrangement, counting (or weighing), bag making, filling, sealing, printing in one of the industrial equipment, designed to solve the traditional manual packaging efficiency is low, the error of the pain point. Our equipment utilizes custom vibratory discs to smooth out disordered hardware and is metered by precision fiber optic sensors or weigh modules.
Our hardware packaging machines are particularly suitable for the production of mixed kits, such as furniture assembly kits (including wooden pins, eccentric wheels, screws, etc.). In view of the high requirements of export traders and purchasing agents for equipment stability, we have adopted a reinforced frame structure and a low noise vibration system. The equipment is compatible with BOPP, CPP, PE, composite film and other packaging materials. The system supports multi-language touch screen operation interface, parameter setting is intuitive, and can store multiple product formulas to achieve rapid switching of products of different specifications. In addition, our machines can integrate coding machines, punching devices and finished product conveyors to provide a one-stop back-end packaging assembly line solution.
Hardware Packaging Machine Technical Parameter Table
| Specification Parameters | Single Bowl Counting Packaging Machine | Multi-Bowl Kitting Machine | Weighing type hardware packaging machine |
| Packaging speed | 40 – 80 packets/minute | 20 – 50 packs/minute (depending on material type) | 10 – 40 packets/minute |
| Bag dimensions | Length: 40-180mm / Width: 30-140mm | Length: 80-300mm / Width: 80-220mm | Length: 80-400mm / Width: 80-300mm |
| Measurement method | Fiber optic counting/location counting | Independent fiber counting (multi-channel parallel) | Multi-head combination scale / Single hopper weighing |
| Measurement accuracy | ±1 piece/pack | ±1 piece/pack | ±0.1g – 2g |
| Applicable membrane width | Max. 300mm | Max. 420mm | Max. 520mm |
| Sealing method | Back seal (Pillow), three-side seal | Back closure, chain bag | Back seal, pouch |
| film thickness | 0.04 – 0.08mm | 0.04 – 0.09mm | 0.04 – 0.10mm |
| control system | PLC + 7-inch touchscreen | PLC + 7/10-inch touchscreen | PLC + 10-inch touchscreen |
| Power supply/power | 220V 50/60Hz, 1.5KW | 220V 50/60Hz, 2.5KW+ | 220V 50/60Hz, 3.0KW |
| Gas source requirements | 0.6 – 0.8 Mpa | 0.6 – 0.8 Mpa | 0.6 – 0.8 Mpa |
Hardware Packaging Machine features
The hardware packaging machine body is sturdy and durable, in line with CE export standards, the main structure of high-strength materials, contact with the material part of the selection of 304 stainless steel, with international brand electrical components, to ensure the stability of the equipment under long-term high-load operation. The equipment is equipped with PLC intelligent control system and HMI interface in Chinese and English. It has self-diagnosis functions such as “no material stop” and “material card alarm”. It is easy to operate and greatly reduces the dependence on skilled workers. For hardware with different shapes, the machine adopts customized and PU glue-sprayed vibrating disc track to ensure continuous and smooth feeding while reducing noise and protecting materials. Combined with advanced optical fiber and positioning double detection technology, the equipment can independently control the quantity accuracy of mixed packaging (such as screws and nuts mixed) and automatically remove waste materials, thus ensuring the quality of finished products from the source and significantly reducing customer complaints after sales.
Hardware Packaging Machine Application Scenarios
Panel Furniture & Cabinet Making
This is the most important application field of multi-plate hardware packaging machine. Assembly kit for the production of flat furniture (e. g. wardrobes, desks, kitchen cabinets). The machine can mix and package wooden pins, three-in-one connectors (eccentric wheel/rod), self-tapping screws, laminate holder and hexagonal wrench to ensure that the end consumer has complete accessories when assembling furniture.
Fastener Distribution and Retail
It is suitable for fastener factories or traders to pack loose screws, nuts, washers and expansion bolts into small retail bags (for example, 10 or 50 per bag). Our equipment supports punching devices (European-style hanging holes), so that packaged products can be directly hung on the shelves of hardware stores or supermarkets for sale.
Home Appliances & Electronic Accessories
It is used for packaging TV rack installation package, air conditioner installation screw package, switch socket accessory package and shell fixing screws of various electronic products. These scenarios usually require high surface treatment, and our equipment can be equipped with a film-coated vibration plate to prevent fine nickel-plated or black zinc screws from being damaged during the packaging process.
Automotive aftermarket parts
The automotive industry needs to handle a large number of small plastic and metal parts. Our packaging machines are widely used in complete packaging of car buckles, license plate anti-theft screw components, valve caps, and bumper fixing clips. The high-precision counting of the equipment ensures the integrity of the auto repair kit and meets the stringent standards of the auto parts supply chain.
Custom Services
We know that each customer’s material combination is unique, so we provide a full range of hardware packaging machine customization services:
Feeding system customization: According to your bill of materials (BOM), we can configure more than 1 to 14 vibrating plates. For materials with special shapes that are difficult to vibrate, we provide a mixed configuration scheme of belt conveying or manual feeding table.
Bag type and function customization: in addition to the standard back seal bag, we also provide a chain bag device (easy to count), a round hole/European hanging hole device (easy to display in supermarkets), and an easy-to-tear device.
On-line inspection integration: optional back-end weight inspection machine can automatically eliminate finished packages with unqualified weight to ensure the qualified rate of 100.
Coding and identification: integrated thermal transfer coding machine or thermal printer, can directly print the production date, batch number, two-dimensional code or simple Logo on the packaging bag.
Yes, with high compatibility. If the size of the hardware is not very different, it can usually be adapted by adjusting the track width of the same vibration plate. If the size or shape varies greatly (for example, from M3 nut to M10 long bolt), we recommend configuring multiple dedicated vibration plates, or using a more versatile belt conveyor system with manual feeding. Through the PLC touch screen, you can easily switch the saved packaging parameters of different products.
We use a dual safeguard mechanism. First of all, a high-sensitivity optical fiber counter is installed at the outlet of each vibrating plate to ensure accurate counting of individual materials. Secondly, we strongly recommend the optional back-end online checkweigher. The system will preset the standard total weight. Once the weight of the finished package exceeds the allowable tolerance range (indicating multiple or few pieces), the system will automatically reject the package and not enter the qualified product box.
TD200L
Manufacturer of vertical bagging machine and bag sealer machine, ideal for sealing and packaging of various bag types.
TD300A
Manufacturer of automatic tea bag packing machine and snack packaging machine for precise food product packaging.
TD200A
Manufacturer of TD200A air bag and pillow packing machine. Reliable packing machine for industrial cushion packaging.
RL140
Manufacturer of RL140 horizontal biscuit packaging machine. Efficient pack machine for biscuits and small food products.
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Hardware Packaging Machine
Our Hardware Packaging Machine are designed for automated counting and packaging of screws, nuts, bolts, washers, furniture accessories and plastic parts. We offer optical counting, high-precision weighing, and hybrid kit packaging in a variety of configurations, including vertical and pillow models. It supports flexible customization from single vibrating plate to multiple vibrating plates (1-14 plates), which can easily meet the needs of single material or mixed packaging of multiple materials. All equipment adopts stainless steel 304 contact surface and is equipped with advanced PLC control system to ensure the counting accuracy of ± 1 unit and extremely high sealing integrity. It is an ideal choice for furniture, fasteners and auto parts industries to undertake centralized purchasing by enterprises.
Hardware Packaging Machine Introduction
Hardware Packaging Machine is the 1 set of automatic arrangement, counting (or weighing), bag making, filling, sealing, printing in one of the industrial equipment, designed to solve the traditional manual packaging efficiency is low, the error of the pain point. Our equipment utilizes custom vibratory discs to smooth out disordered hardware and is metered by precision fiber optic sensors or weigh modules.
Our hardware packaging machines are particularly suitable for the production of mixed kits, such as furniture assembly kits (including wooden pins, eccentric wheels, screws, etc.). In view of the high requirements of export traders and purchasing agents for equipment stability, we have adopted a reinforced frame structure and a low noise vibration system. The equipment is compatible with BOPP, CPP, PE, composite film and other packaging materials. The system supports multi-language touch screen operation interface, parameter setting is intuitive, and can store multiple product formulas to achieve rapid switching of products of different specifications. In addition, our machines can integrate coding machines, punching devices and finished product conveyors to provide a one-stop back-end packaging assembly line solution.
Hardware Packaging Machine Technical Parameter Table
| Specification Parameters | Single Bowl Counting Packaging Machine | Multi-Bowl Kitting Machine | Weighing type hardware packaging machine |
| Packaging speed | 40 – 80 packets/minute | 20 – 50 packs/minute (depending on material type) | 10 – 40 packets/minute |
| Bag dimensions | Length: 40-180mm / Width: 30-140mm | Length: 80-300mm / Width: 80-220mm | Length: 80-400mm / Width: 80-300mm |
| Measurement method | Fiber optic counting/location counting | Independent fiber counting (multi-channel parallel) | Multi-head combination scale / Single hopper weighing |
| Measurement accuracy | ±1 piece/pack | ±1 piece/pack | ±0.1g – 2g |
| Applicable membrane width | Max. 300mm | Max. 420mm | Max. 520mm |
| Sealing method | Back seal (Pillow), three-side seal | Back closure, chain bag | Back seal, pouch |
| film thickness | 0.04 – 0.08mm | 0.04 – 0.09mm | 0.04 – 0.10mm |
| control system | PLC + 7-inch touchscreen | PLC + 7/10-inch touchscreen | PLC + 10-inch touchscreen |
| Power supply/power | 220V 50/60Hz, 1.5KW | 220V 50/60Hz, 2.5KW+ | 220V 50/60Hz, 3.0KW |
| Gas source requirements | 0.6 – 0.8 Mpa | 0.6 – 0.8 Mpa | 0.6 – 0.8 Mpa |
Hardware Packaging Machine features
The hardware packaging machine body is sturdy and durable, in line with CE export standards, the main structure of high-strength materials, contact with the material part of the selection of 304 stainless steel, with international brand electrical components, to ensure the stability of the equipment under long-term high-load operation. The equipment is equipped with PLC intelligent control system and HMI interface in Chinese and English. It has self-diagnosis functions such as “no material stop” and “material card alarm”. It is easy to operate and greatly reduces
the dependence on skilled workers. For hardware with different shapes, the machine adopts customized and PU glue-sprayed vibrating disc track to ensure continuous and smooth feeding while reducing noise and protecting materials. Combined with advanced optical fiber and positioning double detection technology, the equipment can independently control the quantity accuracy of mixed packaging (such as screws and nuts mixed) and automatically remove waste materials, thus ensuring the quality of finished products from the source and significantly reducing customer complaints after sales.
Hardware Packaging Machine Application Scenarios
Panel Furniture & Cabinet Making
This is the most important application field of multi-plate hardware packaging machine. Assembly kit for the production of flat furniture (e. g. wardrobes, desks, kitchen cabinets). The machine can mix and package wooden pins, three-in-one connectors (eccentric wheel/rod), self-tapping screws, laminate holder and hexagonal wrench to ensure that the end consumer has complete accessories when assembling furniture.
Fastener Distribution and Retail
It is suitable for fastener factories or traders to pack loose screws, nuts, washers and expansion bolts into small retail bags (for example, 10 or 50 per bag). Our equipment supports punching devices (European-style hanging holes), so that packaged products can be directly hung on the shelves of hardware stores or supermarkets for sale.
Home Appliances & Electronic Accessories
It is used for packaging TV rack installation package, air conditioner installation screw package, switch socket accessory package and shell fixing screws of various electronic products. These scenarios usually require high surface treatment, and our equipment can be equipped with a film-coated vibration plate to prevent fine nickel-plated or black zinc screws from being damaged during the packaging process.
Automotive aftermarket parts
The automotive industry needs to handle a large number of small plastic and metal parts. Our packaging machines are widely used in complete packaging of car buckles, license plate anti-theft screw components, valve caps, and bumper fixing clips. The high-precision counting of the equipment ensures the integrity of the auto repair kit and meets the stringent standards of the auto parts supply chain.
Custom Services
We know that each customer’s material combination is unique, so we provide a full range of hardware packaging machine customization services:
Feeding system customization: According to your bill of materials (BOM), we can configure more than 1 to 14 vibrating plates. For materials with special shapes that are difficult to vibrate, we provide a mixed configuration scheme of belt conveying or manual feeding table.
Bag type and function customization: in addition to the standard back seal bag, we also provide a chain bag device (easy to count), a round hole/European hanging hole device (easy to display in supermarkets), and an easy-to-tear device.
On-line inspection integration: optional back-end weight inspection machine can automatically eliminate finished packages with unqualified weight to ensure the qualified rate of 100.
Coding and identification: integrated thermal transfer coding machine or thermal printer, can directly print the production date, batch number, two-dimensional code or simple Logo on the packaging bag.
Yes, with high compatibility. If the size of the hardware is not very different, it can usually be adapted by adjusting the track width of the same vibration plate. If the size or shape varies greatly (for example, from M3 nut to M10 long bolt), we recommend configuring multiple dedicated vibration plates, or using a more versatile belt conveyor system with manual feeding. Through the PLC touch screen, you can easily switch the saved packaging parameters of different products.
We use a dual safeguard mechanism. First of all, a high-sensitivity optical fiber counter is installed at the outlet of each vibrating plate to ensure accurate counting of individual materials. Secondly, we strongly recommend the optional back-end online checkweigher. The system will preset the standard total weight. Once the weight of the finished package exceeds the allowable tolerance range (indicating multiple or few pieces), the system will automatically reject the package and not enter the qualified product box.