Soonqian
Gummy Packaging Machine
One thing at the heart of maintaining high OEE (overall equipment efficiency) and GMP compliance on a mature fudge line: your system must be specifically engineered for high viscosity products.
In most industrial application scenarios, my suggestion is to come standard with a 14-head combination scale, and must be equipped with deep dimpled and Teflon-coated contact surfaces. Because it is necessary to reduce surface tension from the physical level to prevent material accumulation. As for how to match the back end, if you make high-quality self-supporting bags, it will be integrated into the bag packaging machine; If you run high-speed pillow bags, go to the continuous vertical charter machine (VFFS).
Another important point is that the whole machine must meet IP65 waterproof standard, support tool-free disassembly and washing, and have a large angle of feeding trough and advanced vibration control. The goal of this combination is very clear: to keep the precision within ± 0.5g and strictly control the waste of materials.
Why Do You Say “Viscosity” Determines The Selection Of Soft Candy Packaging Machine?
Powdered sugar and gelatin residues will generate huge friction on the contact surface, resulting in material blocking, frequent downtime, and OEE data directly become very ugly. To maintain high efficiency, machines must be “specifically designed for high viscosity products.” This is not just a slogan, it means that the emphasis of engineering design has shifted from general material handling to the management of surface tension and flow dynamics. Only by solving the problem of “stickiness” can the production line be stable and workers not be required to stab materials.
Weighing Core: 14 Head Combination Scale
The heart of the high-performance soft candy packaging system is in the weighing unit. At the level of industrial production capacity, the old linear scale will not be able to carry it. The only solution is for the special surface treatment of the 14 head combination scale.
Texture With Teflon Coating
The hardest indicator of handling fudge is the texture of the contact parts. Weighing hoppers and chutes must be of deep-textured design. The principle is simple: by reducing the total surface area of the fudge in contact with the metal, the surface tension is physically reduced.
But this is not enough, the surface must have a Teflon coating. Teflon provides anti-stick layer, with grain two-pronged. Without this combination of punches, sugar powder and sticky residue would accumulate rapidly, the operator would have to stop the machine frequently to wipe it, and the OEE index would basically be wasted.
Advanced Flow And Vibration Control
Even with the anti-stick surface, fudge still likes to hug. At this time, the excellent weighing system depends on the vibration control skills on the feeding plate. We need to calibrate the vibration frequency to disperse the fudge before it enters the weighing hopper.
In addition, the angle of the chute should be steep enough. Gravity is our best ally when packaging sticky products; the steep angle ensures that the weighed fudge slides into the packaging machine without hesitation, so as to maintain the circulation speed of the entire line.
Precision And Cost Control
In addition to mobility, another advantage of the 14-head configuration is the powerful combinatorial algorithm. Our goal is to control the accuracy to ± 0.5g. This precision is essential for strict control of “product giveaways.” In mass production, sending 1 gram more per bag is a huge invisible loss in a year.
Back End Butt: Give Bag Vs. Continuous VFFS
The soft candy is weighed, and the next step is seamless docking with the bag-making unit. What equipment to choose depends entirely on your packaging requirements.
Bag Feeding Packaging Machine For Prefabricated Bags
If your brand focuses on the high-end market, shelf display effect is everything. At this time, the bag packaging machine is an ideal solution, which is specially used to fill fine self-supporting bags. It is responsible for taking bags, opening bags, filling and sealing.
Thanks to the front-end weighing system to solve the adhesion problem, the rotary machine can be very clean sugar, to ensure that the zipper area is not contaminated with sugar powder or residue, which is the key to ensure the tightness of the seal.
Diversified products &
comprehensive services
With over 30 specialized models, Soontrue provides pillow, vertical, and premade bag packaging solutions for diverse sectors like food, medicine, and hardware.Also offer professional customized services.
Continuous Motion VFFS
For high-speed, large packaging or single packaging applications, continuous VFFS is on. Unlike intermittent machines, the film of continuous technology is running all the time, which is much faster and is very suitable for pillow bags. The fast material flow brought by the front-end large-angle chute can just match the high throughput of VFFS, and the whole line can run in a balanced and efficient manner.
GMP Compliance And Hygienic Design
Finally, in the food production environment, GMP compliance is the bottom line. The stickiness of fudge means that frequent cleaning is not going to get away, and the machine design must make this easy.
IP65 Waterproof Standard
The system must have IP65 waterproof standard. This means that the machine is dust-proof and can withstand low-pressure water gun flushing from any direction. In this way, the operator can carry out a thorough cleaning without worrying about damaging sensitive electronic components.
Tool-Less Washdown
In order to maximize OEE, changeover and cleaning times are minimized. A good design allows the operator to remove the hopper, chute and weighing hopper with bare hands without the need to find a wrench screwdriver all over the floor. This time is saved, and the machine can run a few more bags of sugar instead of stopping there for maintenance.
Author： David Chen
Hi, I’m a Senior Packaging Engineer specializing in confectionery automation. With over a decade of experience optimizing production lines for high-viscosity products, I help manufacturers select the right gummy packaging machines to strictly control product giveaway, ensure GMP compliance, and maximize OEE.