Packaging Machine Beverages Professional & Stable

This beverage packaging machine is specially designed for fluid filling. It adopts rotary flushing, filling and rotating three-in-one technology. It has a high-speed production capacity of 24000 bottles per hour and 1‰ liquid level control accuracy, significantly reducing raw material loss and supporting bulk procurement.

24,000 bottles per hour

Capacity

plus or minus 1mm

Accuracy

three one six stainless steel

Material

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Packaging Machine Beverages features

Rotary filling system to increase production capacity

Using 32-head high-speed rotary filling valve design, combined with servo motor drive technology, the production speed is maintained at 24000 bottles per hour, compared with the traditional linear filling line capacity to improve 40%.

Electromagnetic flowmeter control to save raw material loss

Each filling valve is equipped with an independent electromagnetic flowmeter to monitor the fluid volume in real time, strictly control the filling error within plus or minus 0.2%, and save about 5 tons of raw material loss for the enterprise every year.

Food-grade health and safety standards

All parts in contact with liquid are made of 316L stainless steel, which is corrosion-resistant and has no dead angle. With the built-in 100-level laminar flow hood air filtration system, it can effectively block air bacteria and ensure that the beverage meets the aseptic filling standard.

Intelligent PLC man-machine interaction system

Equipped with a 10-inch high-definition touch screen and Siemens PLC control system, a variety of bottle type parameter formulas are preset, and the operator can complete the production line adjustment of bottle types of different specifications within 15 minutes with only one key switch.

Constant torque magnetic screw cap technology

The capping head adopts advanced magnetic force constant torque device, automatically adjusts the grasping force according to the material of the bottle cap, ensures that the qualified rate of the capping reaches 99.9%, and completely solves the problem of bottle cap damage caused by violent capping.

Energy-saving Design of Low Energy Consumption Frequency Conversion

The whole machine adopts frequency conversion speed regulation technology, automatically adjusts the motor power according to the load of the production line, and automatically enters the sleep mode when running at standby or low speed, which reduces the comprehensive energy consumption by 25% compared with similar hydraulic drive equipment.

Packaging Machine Beverages Detailed Specifications

Parameter Items	Detailed Specifications
Product Name	Industrial-grade fully automatic beverage packaging machines.
Number of filling stations	32 heads / 40 heads / 60 heads (optional)
Rated production capacity	12,000 – 36,000 bottles/hour (500ml PET bottles)
Applicable bottle type range	Diameter 50-110 mm, height 150-340 mm
Filling accuracy	Liquid level fluctuation ≤ ±1.0 mm (or volume error ≤ ±0.2%)
Filling temperature	Room temperature filling / Hot filling (85-92℃)
Main motor power	15.5 kW (including conveyor motor)
Gas source pressure requirements	0.6 – 0.8 MPa
Total weight	Approximately 6500 kg
External dimensions	4200 mm (length) × 2800 mm (width) × 2600 mm (height)
Cleaning mode	Fully automatic CIP in-situ cleaning and circulation system

Packaging Machine Beverages contrast point

This Packaging Machine Beverages is designed with the needs of modern beverage factories in mind. Compared with the traditional semi-automatic or split equipment, this product adopts the integrated design of “bottle punching, filling and capping”, which not only reduces the equipment area, but also greatly shortens the exposure time of the bottle in the air. Its unique secondary exhaust function is specially designed for gas-containing beverages, which effectively prevents the phenomenon of turning in the filling process and ensures the unity and beauty of the liquid level.

Solve material waste caused by high viscosity liquid filling drip

The anti-drip vacuum suction valve nozzle design is adopted. When the valve is closed at the end of filling, the residual droplets at the nozzle are automatically sucked back, which completely solves the common problems of bottle mouth leakage and bottle body pollution in the production of fruit juice or milk drinks.

Solve the long downtime caused by frequent production change of multi-bottle type

The quick-release star wheel and guide plate structure are introduced, and the bottle mold can be removed and replaced with bare hands without the help of special tools, thus shortening the original two-hour production change and debugging time to 20 minutes, greatly improving the flexibility of multi-SKU production lines.

Addressing secondary microbial contamination in the filling process

The high-pressure spray cleaning and ultraviolet sterilization module are integrated inside the whole machine, and the micro-positive pressure environment is formed in the filling area with the sterile positive pressure protective cover, which effectively blocks the dust and microorganisms in the external air from entering and solves the problem of short shelf life.

Packaging Machine Beverages Applicable Crowd

Bottled drinking water production enterprises

Applicable to the production of pure water, mineral water factory. The equipment’s high-speed low-damping filling valve can cope with the low viscosity characteristics of water, ensuring that there is no turbulence at very high flow rates, and meeting the needs of high-volume and low-cost production.

Packaging Machine Beverages Applicable Crowd

Carbonated drinks and sparkling water manufacturers

For beverages containing carbon dioxide gas, the equipment is equipped with isobaric filling technology and secondary exhaust device, which can accurately control the pressure balance in the bottle, prevent foam overflow, and maintain sufficient air content and taste of the beverage.

Juice and tea beverage processing plant

For juices and tea drinks that need hot filling, the model supports high temperature resistant seals and reflux system, can withstand high temperature operation of 95 degrees Celsius, and has automatic circulation temperature control function to ensure long-term preservation of products.

Producers of Dairy Products and Functional Beverages

For protein beverage factories with extremely high hygiene requirements, the equipment provides enhanced CIP cleaning interface and 316L stainless steel fluid channel, which meets strict food hygiene regulations and prevents bacterial growth caused by protein residues.

Packaging Machine Beverages instructions

Hygiene and safety inspection before startup

Before starting up every day, check whether the water and electricity connection is normal, confirm that the lubricating oil is in the standard line, and run the automatic cleaning program to flush the pipeline for 20 minutes to ensure that there is no residue in the filling channel.

Setting and calling of bottle type parameters

Enter the recipe management menu through the main interface of the touch screen, select the preset parameters according to the bottle type produced on that day, the system will automatically adjust the spindle height and filling time, and the operator needs to confirm the matching of the star wheel position.

Automated production process monitoring

Press the automatic operation button to start the equipment. The operator needs to monitor the filling level data and the capping torque curve in real time through the man-machine interface. In case of bottle stuck alarm, the system will automatically shut down for protection and reset after manual clearance.

CIP cleaning after production

After the production task is completed, be sure to connect the filling head to the CIP cleaning dummy cup, start the deep cleaning mode, and use acid and alkali to circulate and flush the inner wall of the pipeline for 30 minutes to prevent pipeline scaling and microbial growth.

factory and certificate

certificate

FAQ And Contact Us

Welcome to our Frequently Asked Questions page. We have compiled answers to common questions you may have, hoping to provide you with clear and quick solutions. If you cannot find the information you need here, please feel free to contact our customer support team.

This Packaging Machine Beverages support what material of the bottle?

The equipment is mainly designed for PET plastic bottles and glass bottles. For bottles of different materials, we provide customized screw and star wheel accessories to adapt to the fragility of glass bottles and the flexibility of PET bottles to prevent bottle inversion or breakage during transmission.

Is the filling accuracy of the machine greatly affected by the viscosity of the liquid?

The impact is minimal. We use a closed-loop control system equipped with mass flow meters. For high-viscosity liquids (such as concentrated juice), the system will automatically adjust the flow rate curve; for low-viscosity liquids (such as water), the fast cut-off mode is used to ensure consistent accuracy under different viscosities.

How can I get after-sales support when the equipment fails?

The device has a built-in remote diagnosis module. As long as the network is connected, our technical team can remotely read PLC error codes and operation logs, and quickly locate software or electrical faults. For hardware issues, we have spare parts warehouses in major industrial areas around the world and promise to ship within 48 hours.

Is it responsible for installation, commissioning and staff training after purchase?

Yes. We provide turnkey engineering services, where a team of engineers travel to the factory for on-site installation and commissioning until the equipment reaches rated capacity. At the same time, we will conduct a 3-day systematic training for your operators, including operating specifications, maintenance and simple troubleshooting.

What is the gas and power consumption of the machine?

Under standard conditions, when the power consumption per hour is about 15 kW, the compressed air consumption is about 0.5 cubic meters per minute. Due to the use of servo drive and frequency conversion technology, the actual operating energy consumption is about 30% lower than that of traditional mechanical cam control equipment.

Is it complicated to replace bottles of different capacities?

Very simple. We have adopted a tool-free quick release design. To replace the bottle type, you only need to replace the star wheel and guide plate of the inlet and outlet bottle, and lift the height of the main engine with one key through the touch screen. Skilled operators can usually switch from 500 ml to 1.5 liter bottles in 20 minutes.

Please feel free to contact us. We look forward to hearing from you.