Soonqian
Shampoo Packaging Machine High Performance & Durable
Servo-driven piston pump system designed for high viscosity shampoos. The Shampoo Packaging Machine provide a high-speed production capacity of 40-80 packs per minute, the filling accuracy is strictly controlled between 0.5-1%, and is equipped with anti-drip and anti-wire-drawing back suction devices, which completely eliminates hidden dangers of sealing clip materials, ensures packaging air tightness and aesthetics, and supports bulk purchases.
Shampoo Packaging Machine important parameters：
Speed:
40-80 packs/min
Accuracy:
error ≤ 1%
Material:
304/316 steel
Shampoo Packaging Machine features
Ensure the uniformity of fluid flow
Equipped with a piston pump controlled by a high-torque servo motor, it is specially optimized for 2000-5000 cps high-viscosity liquids such as shampoo and conditioner. Compared with traditional gravity filling, the system ensures the uniformity of fluid flow and controls the fluctuation of filling volume due to viscosity change within 1g.
Avoid tight sealing and leakage problems
The unique end shut-off valve and Suck-back function automatically suck back the residual liquid at the nozzle at the end of filling. This 1 the design to effectively prevent the shampoo from dripping on the sealing of the packaging bag, avoiding the problem of lax sealing and leakage caused by the clamping of materials, and raising the qualified rate of finished products to 99.8%.
Withstand transport extrusion
Independent PID temperature control module is adopted for transverse seal and longitudinal seal, and the temperature control accuracy is ± 1°C. For the composite film commonly used in shampoo (such as PET/AL/PE), the system can automatically adjust the heat sealing parameters according to the film thickness and ambient temperature to ensure that the sealing lines are clear, high strength, and withstand transportation extrusion.
Food Grade Hygienic Standard Structure
All parts in contact with shampoo (hopper, pump body, nozzle) are made of SUS316L stainless steel, in line with GMP production standards. The quick-release clamp design allows daily cleaning (CIP) and disinfection processes to be completed within 15 minutes, preventing cross-contamination of different batches of fragrances.
One-click adjustment for production change
Integrated 7-inch color touch screen, built-in formula memory function. The operator can pre-store more than 10 sets of parameters (such as bag length, filling volume, temperature) of shampoo products of different specifications, and only need one-click call when switching products, and the adjustment time for production replacement is shortened from an average of 40 minutes to 10 minutes.
Photoelectric eye automatic correction and tracking
The high-sensitivity photoelectric sensor tracks the color code of the packaging film in real time and automatically corrects the phenomenon of film deviation. Ensure that the pattern cutting position deviation of each 1 bag of shampoo is less than 1mm, and keep the appearance of the package neat and uniform even under the high-speed operation of 80 bags per minute.
Shampoo Packaging Machine Technical Parameters
| Parameter item | Technical Specifications |
| Machine Model | SPM-Series 500 |
| Applicable Products | Shampoo, conditioner, shower gel, hand soap |
| Filling range | 5ml – 100ml (customizable) |
| Production speed | 40 – 80 bags/min (depending on material viscosity and bag type) |
| Bag dimensions | Length: 50-180mm / Width: 40-140mm |
| Measurement accuracy | ±0.5% – 1% |
| Sealing method | Back seal, three-side seal, four-side seal (optional) |
| Power supply | 220V/380V, 50/60Hz, 2.5KW |
| Gas consumption | 0.6 m³/min @ 0.6-0.8 Mpa |
| Machine weight | Approximately 350 kg |
Shampoo Packaging Machine contrast point
Compared with the same type of general vertical packaging machine, this Shampoo Packaging Machine uses a reinforced rotary valve design. General models often block valves when dealing with shampoo containing pearlescent agent or particle components, while the design of the enlarged flow channel rotary valve of this machine improves the particle passability by 40%, significantly reducing the frequency of downtime and maintenance.
In addition, the machine adopts the logic of “submersible filling” (optional) for the characteristics of easy foaming in shampoo filling. The nozzle extends into the bottom of the bag during filling and rises with the liquid level. Compared with the fixed nozzle, it effectively reduces the foam generation by 80% and avoids the foam overflow from polluting the sealing area.
Improve packaging bag appearance wrinkles and asymmetry
The double-belt servo film pulling system is used to cooperate with photoelectricity correction to solve the problem of bag skew and wrinkle caused by uneven film roll tension. Even if thin-layer composite film is used, the bag can be guaranteed to be smooth and crisp, and the brand image can be enhanced.
Eliminate the hidden danger of liquid leakage caused by sealing material
According to the drawing characteristics of shampoo, through a special “suction back + shredding” device, the problem of poor heat sealing caused by residual liquid dripping on the sealing part of ordinary packaging machines is completely solved, and the product is ensured to be free from broken bags and leakage during logistics transportation.
Solve the problem of poor filling accuracy of high viscosity materials
Abandoning the disadvantage that the pneumatic pump is affected by air pressure fluctuation, the servo motor is used to drive the piston, which can ensure the accurate and consistent gram weight of each bag of shampoo regardless of whether the air source in the workshop is stable or not, thus saving the expensive raw material cost for the factory.
Overcoming the Long Time-consuming Problem of Changing Production with Multiple Specifications
In view of the need for frequent replacement of packaging specifications in the foundry, a tool-free bag-making device and a one-key formula switching system are designed to solve the inefficient problem of traditional machine film change and parameter adjustment, which takes hours to debug.
Shampoo Packaging Machine Applicable Crowd
Large-scale daily chemical brand production plant
It is suitable for famous shampoo brand factories that need large-scale and continuous production. The high stability of the Shampoo Packaging Machine can meet the needs of 24-hour non-stop operation, and it is the core equipment to deal with the delivery of large orders in the market.
Hotel toiletries supplier
Designed for hotel supplies manufacturers producing 5ml-30ml small bags or strips of shampoo. The machine’s high-precision micro-filling capability ensures the profit margin and product consistency of low-cost small-capacity packaging.
OEM/ODM processing enterprises
To undertake a variety of brands, a variety of viscosity formula orders foundry. The PLC formula memory function and quick disassembly and cleaning structure enable it to flexibly respond to frequent conversion needs and is compatible with a variety of materials from transparent shampoo to concentrated conditioner.
Emerging hair care brand start-ups
Suitable for new brands with high packaging appearance requirements. The machine’s excellent sealing aesthetics and photoelectric tracking accuracy can produce a high-level test pack (Sample Sachet) comparable to big brands, helping the brand to market at low cost.
Shampoo Packaging Machine Operating Instructions
01
Boot preheating and parameter setting
Turn on the power supply and air supply, and turn on the temperature control switch to preheat for 10-15 minutes to the set temperature (e. g. cross seal 140°C). Select the preset “Shampoo Mode” on the touch screen or enter the target bag length and filling quantity, and the PLC will automatically calibrate the servo position.
02
Installation of film piercing and bag making device
According to the schematic diagram of film penetration, the composite film roll is passed through the tension roller, coding machine and photo eye, and finally introduced into the former. The function of pulling film shall be tested by inching to observe whether the photo-electric eye accurately captures the color mark to ensure smooth bag making and no deviation.
03
Material loading and pump body exhaust
Pump the shampoo raw materials into the stainless steel hopper, and turn on the mixing function to keep the materials uniform. Enter manual mode and perform “jog filling” 3-5 times until the nozzle is exhausted and continuous feed liquid flows out to ensure filling accuracy.
04
Automated production and monitoring
Press the “automatic operation” button, the machine starts continuous bag filling. The operator shall check the finished product weight and sealing tightness in the first 5 minutes. During the production process, the HMI screen will display the output count in real time, and will automatically alarm and stop in case of material shortage or film breakage.
FAQ and Contact Us
Get a Free Quote Today.
Our factory
Yes. Our piston pump system with customized rotary valve can pass soft particles with a diameter of less than 2mm. For granular materials, we recommend a large nozzle to prevent clogging.
Yes. The filling stroke can be steplessly adjusted in the servo system through the touch screen. For example, SPM-500 models support any adjustment between 5ml and 100ml without the need to replace mechanical parts.
Changing the bag width requires changing the former (Bag Former). A skilled operator can typically complete the change of the former and rethreading of the film roll within 15-20 minutes.
Complies. Considering the chemical characteristics of shampoo (PH value and surfactant), all parts in contact with the material are made of SUS304 or SUS316L stainless steel, which has strong corrosion resistance and does not rust for long-term use.
Sealing leakage is usually caused by two reasons: 1, the temperature is not set properly, and the 2 is that droplets contaminate the sealing area during filling. Our machine is equipped with PID thermostatic control and anti-drip back suction device, which can effectively solve these two common problems.
It is recommended to equip an air compressor with a working pressure of 0.6-0.8 Mpa and a capacity of at least 100L of air storage tank. In order to ensure the life of pneumatic components, it is recommended to install an oil-water separator to provide dry and clean compressed air.
Shampoo Packaging Machine
Servo-driven piston pump system designed for high viscosity shampoos. The Shampoo Packaging Machine provide a high-speed production capacity of 40-80 packs per minute, the filling accuracy is strictly controlled between 0.5-1%, and is equipped with anti-drip and anti-wire-drawing back suction devices, which completely eliminates hidden dangers of sealing clip materials, ensures packaging air tightness and aesthetics, and supports bulk purchases.
Speed:
40-80 packs/min
Accuracy:
error ≤ 1%
Material:
304/316 steel
Shampoo Packaging Machine features
Ensure the uniformity of fluid flow
Equipped with a piston pump controlled by a high-torque servo motor, it is specially optimized for 2000-5000 cps high-viscosity liquids such as shampoo and conditioner. Compared with traditional gravity filling, the system ensures the uniformity of fluid flow and controls the fluctuation of filling volume due to viscosity change within 1g.
Avoid tight sealing and leakage problems
The unique end shut-off valve and Suck-back function automatically suck back the residual liquid at the nozzle at the end of filling. This 1 the design to effectively prevent the shampoo from dripping on the sealing of the packaging bag, avoiding the problem of lax sealing and leakage caused by the clamping of materials, and raising the qualified rate of finished products to 99.8%.
Withstand transport extrusion
Independent PID temperature control module is adopted for transverse seal and longitudinal seal, and the temperature control accuracy is ± 1°C. For the composite film commonly used in shampoo (such as PET/AL/PE), the system can automatically adjust the heat sealing parameters according to the film thickness and ambient temperature to ensure that the sealing lines are clear, high strength, and withstand transportation extrusion.
Food Grade Hygienic Standard Structure
All parts in contact with shampoo (hopper, pump body, nozzle) are made of SUS316L stainless steel, in line with GMP production standards. The quick-release clamp design allows daily cleaning (CIP) and disinfection processes to be completed within 15 minutes, preventing cross-contamination of different batches of fragrances
One-click adjustment for production change
Integrated 7-inch color touch screen, built-in formula memory function. The operator can pre-store more than 10 sets of parameters (such as bag length, filling volume, temperature) of shampoo products of different specifications, and only need one-click call when switching products, and the adjustment time for production replacement is shortened from an average of 40 minutes to 10 minutes.
Photoelectric eye automatic correction and tracking
The high-sensitivity photoelectric sensor tracks the color code of the packaging film in real time and automatically corrects the phenomenon of film deviation. Ensure that the pattern cutting position deviation of each 1 bag of shampoo is less than 1mm, and keep the appearance of the package neat and uniform even under the high-speed operation of 80 bags per minute.
Shampoo Packaging Machine Technical Parameters
| Parameter item | Technical Specifications |
| Machine Model | SPM-Series 500 |
| Applicable Products | Shampoo, conditioner, shower gel, hand soap |
| Filling range | 5ml – 100ml (customizable) |
| Production speed | 40 – 80 bags/min (depending on material viscosity and bag type) |
| Bag dimensions | Length: 50-180mm / Width: 40-140mm |
| Measurement accuracy | ±0.5% – 1% |
| Sealing method | Back seal, three-side seal, four-side seal (optional) |
| Power supply | 220V/380V, 50/60Hz, 2.5KW |
| Gas consumption | 0.6 m³/min @ 0.6-0.8 Mpa |
| Machine weight | Approximately 350 kg |
Shampoo Packaging Machine contrast point
Compared with the same type of general vertical packaging machine, this Shampoo Packaging Machine uses a reinforced rotary valve design. General models often block valves when dealing with shampoo containing pearlescent agent or particle components, while the design of the enlarged flow channel rotary valve of this machine improves the particle passability by 40%, significantly reducing the frequency of downtime and maintenance.
In addition, the machine adopts the logic of “submersible filling” (optional) for the characteristics of easy foaming in shampoo filling. The nozzle extends into the bottom of the bag during filling and rises with the liquid level. Compared with the fixed nozzle, it effectively reduces the foam generation by 80% and avoids the foam overflow from polluting the sealing area.
Eliminate the hidden danger of liquid leakage caused by sealing material
According to the drawing characteristics of shampoo, through a special “suction back + shredding” device, the problem of poor heat sealing caused by residual liquid dripping on the sealing part of ordinary packaging machines is completely solved, and the product is ensured to be free from broken bags and leakage during logistics transportation.
Solve the problem of poor filling accuracy of high viscosity materials
Abandoning the disadvantage that the pneumatic pump is affected by air pressure fluctuation, the servo motor is used to drive the piston, which can ensure the accurate and consistent gram weight of each bag of shampoo regardless of whether the air source in the workshop is stable or not, thus saving the expensive raw material cost for the factory.
Overcoming the Long Time-consuming Problem of Changing Production with Multiple Specifications
In view of the need for frequent replacement of packaging specifications in the foundry, a tool-free bag-making device and a one-key formula switching system are designed to solve the inefficient problem of traditional machine film change and parameter adjustment, which takes hours to debug.
Shampoo Packaging Machine Applicable Crowd
Large-scale daily chemical brand production plant
It is suitable for famous shampoo brand factories that need large-scale and continuous production. The high stability of the Shampoo Packaging Machine can meet the needs of 24-hour non-stop operation, and it is the core equipment to deal with the delivery of large orders in the market.
Hotel toiletries supplier
Designed for hotel supplies manufacturers producing 5ml-30ml small bags or strips of shampoo. The machine’s high-precision micro-filling capability ensures the profit margin and product consistency of low-cost small-capacity packaging.
OEM/ODM processing enterprises
To undertake a variety of brands, a variety of viscosity formula orders foundry. The PLC formula memory function and quick disassembly and cleaning structure enable it to flexibly respond to frequent conversion needs and is compatible with a variety of materials from transparent shampoo to concentrated conditioner.
Emerging hair care brand start-ups
Suitable for new brands with high packaging appearance requirements. The machine’s excellent sealing aesthetics and photoelectric tracking accuracy can produce a high-level test pack (Sample Sachet) comparable to big brands, helping the brand to market at low cost.
Shampoo Packaging Machine Operating Instructions
01
Boot preheating and parameter setting
Turn on the power supply and air supply, and turn on the temperature control switch to preheat for 10-15 minutes to the set temperature (e. g. cross seal 140°C). Select the preset “Shampoo Mode” on the touch screen or enter the target bag length and filling quantity, and the PLC will automatically calibrate the servo position.
02
Installation of film piercing and bag making device
According to the schematic diagram of film penetration, the composite film roll is passed through the tension roller, coding machine and photo eye, and finally introduced into the former. The function of pulling film shall be tested by inching to observe whether the photo-electric eye accurately captures the color mark to ensure smooth bag making and no deviation.
03
Material loading and pump body exhaust
Pump the shampoo raw materials into the stainless steel hopper, and turn on the mixing function to keep the materials uniform. Enter manual mode and perform “jog filling” 3-5 times until the nozzle is exhausted and continuous feed liquid flows out to ensure filling accuracy.
04
Automated production and monitoring
Press the “automatic operation” button, the machine starts continuous bag filling. The operator shall check the finished product weight and sealing tightness in the first 5 minutes. During the production process, the HMI screen will display the output count in real time, and will automatically alarm and stop in case of material shortage or film breakage.
Know Us and Contact Us
Get a Free Quote Today.
Yes. Our piston pump system with customized rotary valve can pass soft particles with a diameter of less than 2mm. For granular materials, we recommend a large nozzle to prevent clogging.
Yes. The filling stroke can be steplessly adjusted in the servo system through the touch screen. For example, SPM-500 models support any adjustment between 5ml and 100ml without the need to replace mechanical parts.
Changing the bag width requires changing the former (Bag Former). A skilled operator can typically complete the change of the former and rethreading of the film roll within 15-20 minutes.
Complies. Considering the chemical characteristics of shampoo (PH value and surfactant), all parts in contact with the material are made of SUS304 or SUS316L stainless steel, which has strong corrosion resistance and does not rust for long-term use.
Sealing leakage is usually caused by two reasons: 1, the temperature is not set properly, and the 2 is that droplets contaminate the sealing area during filling. Our machine is equipped with PID thermostatic control and anti-drip back suction device, which can effectively solve these two common problems.
It is recommended to equip an air compressor with a working pressure of 0.6-0.8 Mpa and a capacity of at least 100L of air storage tank. In order to ensure the life of pneumatic components, it is recommended to install an oil-water separator to provide dry and clean compressed air.