Introduction to Rolling Packing Machine

Introduction-The Importance and Application of Roller Machine

1.1 What is a Roller Machine?

Simply put, the reel is engaged in “roll packaging” equipment. Its job is clear: the products that are rolled into a ball or ring are wrapped with film or paper. The purpose is to prevent bumping, moisture and pollution. The name is also quite true, that is, “rolled up machine.

Why do 1.2 need a roller machine?

This problem is very practical. You should know that in modern logistics and warehousing, product protection and efficiency are the core. There is no roll machine, a lot of coil products in the circulation process will have a headache. Dust, moisture, rust, these basic functions are its most direct value. Moreover, it can make the packaging efficiency of the manual several streets, the cost will naturally come down. So, this stuff is not a dispensable thing at all, it’s a real tool to improve efficiency in industrial production.

Classification and Core Technology of Roller Machines

2.1 are classified by structure/mode of work:

Speaking of the classification of the rolling packing machine, the most intuitive thing is to see how it “wraps”.

Horizontal winding type: this is the product lying flat, the film horizontally wrapped in a circle. Yes, like paper rolls and film rolls, it is certainly the most convenient and efficient to wrap them lying down.

Vertical winding type: in turn, the product is placed vertically, the winding head runs up and down or the product turns by itself. This is mainly aimed at those large and heavy, such as steel coils and cable coils. Vertical winding can ensure more stable packaging. After all, safety is the first.

Ring winding packaging machine: this is more special, specifically for tires, pipes, bearings such as “donut” shape products. The film travels around the product in a circular track, ensuring a 360-degree wrap-around without dead corners.

Analysis of main technical parameters of 2.2 rolling packing machine:

Pick a machine, just look at the appearance is certainly not enough, the key is also these “hard core” parameters.

Packing diameter/width and weight: These two are the basis, which directly determines how much you can pack this machine and how much weight you can bear.

Packaging speed: simple and crude, directly related to your production efficiency.

Pre-stretching ratio of film holder: This is quite critical. To put it bluntly, it is how many times the packaging film is stretched. The longer it can be pulled, the more film is saved, which directly affects your packaging cost. Therefore, this parameter is high, which is really a “money-saving weapon!

Motor power: affects the stability and energy consumption of machine operation. Of course, high power is sufficient, but the energy consumption ratio should also be considered. The larger the better, the more suitable.

2.3 core technology highlights:

The current roll-up charter machine is much more intelligent and is not the fool-like operation before.

Automatic control system: basically standard. PLC programming makes the machine more flexible to operate, and it is convenient to switch various modes.

Various sensors: such as limit, meter, film fracture detection, they can make the machine run more accurately, but also more secure, reduce a lot of accidents.

Fault self-diagnosis function: this function is simply “gospel”! If there is a problem with the machine, you will call the police and tell you what is wrong, so as to save our technicians from looking for a needle in a haystack.

Safety protection design: this is the top priority. After all, the machine is a machine, operational safety is always the first. All kinds of protective measures to do well, in order to reassure people.”

How do I choose the right Rolling packing machine?-A guide for experts.

The choice of machines, to put it bluntly, is to spend money on the blade. It’s not to buy whichever is cheaper, nor to rush up whichever has more functions. It has to be combined with your actual situation.

3.1 first look at what your “goods” are like:

In this first step, you have to find out what you want to pack. Size, weight, shape, and more importantly, what do you want to pack this “goods” into? Just prevent moisture and dust? Or do you want to prevent rust and corrosion? These requirements directly determine the basic type and specific configuration of the machine. I can’t figure this out, it’s all in vain.

3.2 think about how big your “quantity” is:

How many goods can be shipped in a day? How many rolls do you have to get done per hour? This is directly related to whether you should go to fully automatic, semi-automatic or manual equipment. To tell the truth, it wastes money to choose quickly, and it delays things to choose slowly. You have to match it according to your production rhythm.

3.3 figure out this “account”:

The price of the machine itself is obvious, but don’t forget the hidden cost behind it. Electricity, wrapping film (this thing consumes fast, don’t underestimate it), daily maintenance costs, have to be included. How much is the overall investment? How long will it take to get back to the book? I have to have a spectrum in my heart. Don’t just stare at the lowest price, and don’t just pursue those fancy high-end goods.

how to choose 3.4 packaging materials:

Wrapping film, stretch film, paper, many kinds of materials. The point is, the material you choose has to match your machine. The thickness, width and tension of the film should be matched. If you match well, you will get twice the result with half the effort. If the match is not good, the effect may be a lot worse.

3.5 brand and after sales, must be reliable:

Personal experience, those manufacturers with big brands and technical strength, the general machine quality and later service are more reassuring. This stuff is not thrown away at once. Later technical support, spare parts supply and maintenance services can save lives at critical moments. Don’t wait for something really wrong with the machine to find out that you can’t find anyone, that would be embarrassing.

3.6 there are no “special” needs:

If the product you want to pack is particularly bizarre, or you have a very unique idea about the packaging process, you may need a customized non-standard solution. At this time, it is particularly important to find a manufacturer with strong research and development capabilities. They can help you turn those “whims” into reality.

Operation and maintenance of Rolling packing machine

4.1 the main points of installation and commissioning of the machine.

To tell the truth, the installation and debugging of the machine after it arrives at the factory is a top priority. Don’t underestimate this step, the ground flatness, power supply voltage instability, wiring rules are not standardized, these are the basic requirements, but often ignored. In particular, for debugging, the stretching ratio, winding turns and tension of the membrane frame are not set casually, but must be adjusted by experience. Most of the time, the efficiency of the machine is not high, which is the foreshadowing of this step.

4.2 the daily operation process and precautions.

The operating procedures must be available and must be understood and implemented by the operator. What inspection before starting up, observation during operation, and cleaning after shutdown are all habits that must be formed. I especially want to emphasize one point: when the machine is moving, don’t stretch your hand in! The safety warning sign is not good-looking, it is life-saving.

4.3 common troubleshooting and maintenance.

Machines will definitely have “little temper” after a long time “. For example, if the membrane is broken, the membrane is stuck, and the tension is unstable, the operator must at least handle it simply. But more importantly, is the daily maintenance. Regular lubrication, inspection of fasteners, cleaning dust these work, do not feel trouble, they are to extend the life of the machine, to ensure efficient operation of the key. This is like the human body, small problems do not cure, big problems come.

4.4 safety operation procedures.

I have to stress again the importance of safety. I cannot say too much. The operator must clearly know where the emergency stop button is, and the labor protection articles must be worn in place, not to mention fatigue operation. Before each start, the eyes must sweep the 1 circle to make sure that there is no foreign body inside the machine. Safety is no small matter, this is no joke.

The future of the packaging machine industry

To say how this volume of packaging machine industry will go in the future, I think there are a few points that are obvious, and it is definitely right to grasp:

intelligent 5.1 and automation:

Now everyone is talking about the concepts of industrial 4.0 and Internet of Things. Of course, the charter machine must keep up. Remote monitoring, fault warning, production data analysis, these functions will become more and more popular, become standard. If machines can “think independently” and “communicate”, the production efficiency will naturally increase.

5.2 green environmental protection:

This is a big trend that cannot be avoided. Energy-saving design, reducing energy consumption, and selecting degradable or recyclable packaging materials are not only the social responsibility of enterprises, but also the core embodiment of future market competitiveness. Whoever can do better in this respect will have an advantage in the market.

5.3 customization and flexible production:

Now the market demand is more and more diversified, small batch, multi-species production mode will become more common. This requires that the winding machine equipment must have the ability to quickly switch product types and adapt to different packaging needs. Therefore, flexible and modular design will be an important direction for future development.

Generally speaking, the rolling packing machine does not seem complicated, but there are many doors in it. From selection, use to daily maintenance, every step has its professionalism and attention. I hope these views can provide you with some useful ideas.